Product Description:
SHM foundry sleeve forming machine is designed to manufacture sleeves, which are used in metal casting to enhance the quality of the final product. These casting sleeve making machines automate the production process, ensuring consistency, efficiency, and high-quality output.
Key Components and Workflow:
- 1. Raw Material Mixing:
Raw materials, such as refractory fibers, binders, and additives, are mixed to form a homogeneous mixture.
2. Vacuum Adsorption:
The mixed material is placed in a mold and subjected to vacuum adsorption to remove air and ensure compaction.
3. Material Discharging:
The compacted material is discharged from the mold, maintaining its shape.
4. Molding:
The material is further processed and molded into the desired shape of the riser sleeve.
5. Control Systems:
The machine uses PLC (Programmable Logic Controller) and frequency conversion control to ensure precise and efficient operation. -
Formula for Sleeve:
1. Typical Composition
Refractory Fibers: 50-70%
Common types include ceramic fibers, alumina fibers, and silica fibers.
2. Binders: 10-20%
Organic or inorganic binders such as colloidal silica, clay, or phenolic resin.
3. Additives: 5-15%
Includes fluxes, plasticizers, and other agents to improve properties like strength and thermal stability.
4. Fillers: 5-15%
Materials like vermiculite or perlite to enhance insulation properties.
The specific formula and proportion will be adjusted according to the actual casting needs and use environment. During the production process, these raw materials usually go through mixing, molding, drying and high-temperature sintering to make the final ceramic fiber riser product.
Technical Parameters:
| Attribute | Value |
| Name | Sleeve Molding Machine |
| Type | Foundry Riser Sleeve Molding Equipment |
| Function | Molding And Shaping Of Sleeves |
| Capacity | Customizable |
| Control System | PLC Control |
| Operating Mode | Automatic |
| Safety Features | Emergency Stop Button, Safety Guards |
| Production Efficiency | High |
| Installation | Engineering Support |
| Application | Foundry Industry |
Applications:
Applications of Foundry Sleeves
1. Prevention of Shrinkage Defects:
Used in risers to feed molten metal to the casting as it solidifies and shrinks, preventing cavities.
2. Thermal Insulation:
Insulating riser sleeves help maintain the temperature of the molten metal, allowing for proper feeding until the casting has solidified.
3. Directional Solidification:
Assists in controlled solidification, ensuring the metal solidifies in the desired direction to reduce internal stresses and defects.
4. Improved Yield:
By reducing the amount of metal needed in the riser, these sleeves improve the yield of the casting process.
5. Versatility:
Applicable in various casting processes, including sand casting, investment casting, and die casting.
6. Material Compatibility:
Suitable for different metals such as steel, iron, aluminum, and bronze.
7. Cost Efficiency:
Reduces rework and material waste, leading to overall cost savings.
8. Enhanced Surface Finish:
Helps achieve a better surface finish, reducing the need for additional machining or finishing processes.
Foundry sleeve forming machines play a crucial role in the production of high-quality riser sleeves used in the casting industry. These sleeve making machines ensure consistent quality and efficiency in producing riser sleeves, which are essential for preventing shrinkage defects, maintaining thermal insulation, promoting directional solidification, and improving yield in various casting processes.
SHM has some big customer cases. If you are interested, just feel free to send us an inquiry.
